07971190884

Change Language

LAVANYA ENTERPRISE
GST : 24ASDPP9849B1ZL

Welding rotator

Name: Welding rotator
Brand: LAVANYA ENTERPRISE
Price: 112000 INR
Availability: InStock

Price 112000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Welding rotator Specification

Drive Type
Electric Motor

Mounting Type
Floor Mounted

Phase
Three Phase

Screen Size
4 inch Display

Automation Grade
Semi Automatic

IP Rating
IP54

Connectivity Type
Wired

Remote Control
Yes

Application
Pipe, Tank and Vessel Welding

Speed Range
100 - 1,000 mm/min

Load Capacity
20,000 kg

Cable Length
5 meters

Weight
2,800 kg

Processor Type
Industrial Grade Controller

Sensor Type
Position Sensor

Features
Self-aligning Rollers, Heavy Duty Construction, Variable Speed

Frequency
50/60 Hz

Control Type
Digital Control Panel

Material
Heavy Duty Steel

Power
7.5 kW

Temperature
Up to 60C

Voltage
380-480 V

Roller Diameter
350 mm

Rotation Angle
360 Continuous

Cooling Type
Air Cooled

Ambient Humidity
Max 90% RH

Protection System
Overload Protection

Product Life
Minimum 10 Years

Surface Finish
Anti-corrosive Paint

Roller Width
150 mm

Noise Level
<70 dB(A)

Recommended Workpiece Diameter
200 mm to 4000 mm

Roller Material
Polyurethane Coated Steel

Welding rotator About

We are one of the foremost manufacturers of a wide spectrum ofiWelding Rotator. These are manufactured under stringent quality norms by using top grade raw materials. We can customize these as per the specifications of our valued clients. Custom built Welding Rotator are also offered by us

Reliable Performance for Heavy Loads

Built to support up to 20,000 kg, this rotator delivers robust, consistent results for industrial fabrication involving large, heavy components. Its heavy-duty construction and self-aligning polyurethane-coated rollers enhance safety by minimizing slippage and ensuring smooth, vibration-free rotation, making it ideal for challenging welding applications.

User-Friendly Digital Controls

The rotator comes with an intuitive digital control panel and a 4-inch display for straightforward operation. It supports precise speed and position adjustments with remote control functionality and a position sensor, delivering high accuracy for semi-automatic welding processes while ensuring operator convenience and process efficiency.

Enduring Value and Safety

Protected against overloads and finished with anti-corrosive paint, the rotator is designed to withstand high humidity (up to 90% RH) and temperatures up to 60C. Air cooling and IP54 protection ensure worry-free operation, while a minimum 10-year product life adds significant long-term value for manufacturers, suppliers, and traders in India.

FAQ's of Welding rotator:

Q: How does the polyurethane-coated steel roller benefit welding processes?

A: Polyurethane coating on the steel rollers reduces surface wear, provides better workpiece grip, and minimizes noise (<70 dB(A)), ensuring smooth and stable rotation during welding. This helps improve weld quality and extends both roller and workpiece life.

Q: What is the process for adjusting the speed and rotation angle of the rotator?

A: Operators can adjust speed (100-1,000 mm/min) and achieve continuous 360 rotation using the digital control panel or remote controller. The wireless interface and 4-inch display enable precise control for various welding requirements.

Q: When should the overload protection system be used?

A: The overload protection system activates automatically whenever the load exceeds the safe operational limit, thus preventing component damage and ensuring operator safety during heavy-duty welding tasks.

Q: Where is this welding rotator typically installed and used?

A: This equipment is designed for floor mounting in industrial environments such as fabrication shops and manufacturing facilities that handle pipes, tanks, and large vessels. Its IP54 rating, air cooling, and anti-corrosive finish make it suitable for Indian industrial conditions.

Q: How do self-aligning rollers improve the welding process?

A: Self-aligning rollers automatically adjust to different workpiece diameters (200 to 4000 mm), ensuring even support, reducing setup time, and achieving better weld alignment, which is essential for quality and consistent results.

Q: What are the maintenance requirements for ensuring a minimum 10-year product life?

A: Routine checks on roller integrity, cleaning of the air-cooled system, and inspection of electrical components are recommended. The anti-corrosive paint and heavy-duty build minimize maintenance needs, while overload protection reduces the risk of premature failure.

Q: What benefits can manufacturers, suppliers, and traders in India expect from using this rotator?

A: Users gain efficient, reliable welding operations for large components, enhanced by features like variable speed, self-alignment, overload protection, and robust build, leading to higher productivity, reduced downtime, and improved safety for end-users across India.